FDA Certificate 1000-2000kg/h Pet Bottle to Bottle Food Grade Recycling Line
Product Description
Easy recycling and valuable plastics
As a renewable energy source, plastic can be sustainable.
ACERETECH can achieve regeneration in a closed loop. The solution is made with low energy consumption and high grade standards. Ability to recycle discarded beverage bottles to food grade standards. Our recycling technology makes a big difference.
ACERETECH able to provide complete solutions:
--Bottles and sorting system
--Washing line
--Pelletizing system
--Viscosity increase system
Bottles and sorting system
Pre-sorting of the incoming material.
Separation of foreign matter and impurities and sorting of the input material.
--Separation of the containers.
--Remove undesired foreign matter and impurities such as wood, sand, glass and metal, as well as coloured plastic materials and foreign polymers.
--Remove labels.
--Crushing into flakes.
The pre-sorting system can be individually adjusted to the quality of the infeed material, the local conditions and the required levels of purity.
Bottles and sorting system
PET pellets for high-grade uses require precise recycling solutions.
In the pre-processing at the front end, we select high-quality bottles.
Remove sand, wood and other impurities.
Crusher Machine
Higher throughput with reduced power consumption because of optimal geometry of the rotor and cutting chamber;
Optimal rotor knife mounting for heavy duty application and high cutting power;
Better quality cut(granule shape)and lower noise level due to exact cutting gap and optimal rotor design.
Hydraulic System
Heavy Duty
Stronger push power
Product Parameters
| SPECIFICATIONS |
| Item |
Unit |
GF500/700 |
GF700/1000 |
GF700/1200 |
GF800/1600 |
| Rotor diameter |
mm |
500 |
700 |
700 |
800 |
| Rotor width |
mm |
700 |
1000 |
1200 |
1600 |
| Number of stator knives |
pcs |
5*2 |
5*2/7*2 |
5*2/7*2 |
5*4/7*4 |
| Number of stator knives |
row |
2 |
2 |
2 |
2 |
| Chamber size |
mm |
500*700 |
700*1000 |
700*1176 |
800*1600 |
| Motor power |
kw |
45 |
75 |
90 |
160 |
| Machine Length |
mm |
2230 |
2530 |
2750 |
3150 |
| Machine Width |
mm |
1630 |
1990 |
2230 |
2710 |
| Machine Height |
mm |
3450 |
3600 |
3700 |
3900 |
Washing line
Excellent cleaning results with ACERETECH washing technology.
--Pre-washing
--Caustic cleaning with caustic renewal
--Multi-stage post-washer
--Drying
--Automatic waste management system reduces the operator's work
--Separation of labels and caps using a float-sink separation system and sifter
| Device Parameters |
| Size |
Capacity |
Motor Power |
Equipment Footprint |
| AWS-PET10 |
1000kg/h |
220KW |
250m 2 |
| AWS-PET20 |
2000kg/h |
260KW |
350m 2 |
| AWS-PET30 |
3000kg/h |
380KW |
500m 2 |
| AWS-PET40 |
4000kg/h |
500KW |
700m 2 |
| Unit Energy Consumption |
| Content |
Average energy consumption per ton of bottle |
| Electricity |
70-90KW |
| Water |
1-1.5T |
| Compressed air |
0.5-1m3 |
| Steam (optional) |
250-400KG |
| Detergent(optional) |
4-8KG |
| Bottle Quality Reference |
| Description |
AA(ppm) |
A(ppm) |
| PVC content |
≤25 |
≤100 |
| PE/PP/colored bottle/metal/other |
≤75 |
≤100 |
| Total impurity |
≤100 |
≤200 |
The ACERETECH washing process with pre-treatment, caustic washing and hot post-washing ensures clean flakes with the best usability for high quality applications (fiber, film, injection mould).
Pelletizing system
Pelletizing system
--Vacuum Loader
--Vacuum-state sliding gate feeding device
--Vacuum pump units and dust filtering system
--Reactor with 5 layers combined cutter discs
--Single screw extruder
--Backflush screen changer
--Melt pump
--Melt viscosity online measurement system
--Automatic Under water Pelletizing system
--Packing system
The high-standard granulator can keep the viscosity of the flakes basically unchanged, and the quality is guaranteed.
Viscosity increase system -- SSP
The latest efficient recycling solution. Thanks to the vacuum technology, the SSP IV increasing technology, and the pelletizing extruder specially made by ACERETECH, the IV value of the final PET granules can meet the requirements, and this value can be stably maintained. Even there are uneven IV values and moisture content of the raw materials, the final pellets can be maintained at a reasonable, qualified IV value within a set interval, meanwhile the quality and the output are always stable. lt can maintain a stable lV value output for further downstream processing and molding, such as stretch blow molding, up to 100% bottle-to-bottle technology in new bottles.
Compared with bottle flakes, the advantages of particle viscosity: the particle size is uniform and there is no powder,resulting in a uniform final viscosity.
Viscosity increase system -- LSP
Applicable materials PET film, sheet, scrap, perforated waste or fabric fibers, polyester cloth and waste silk and etc. Features For this LSP equipment. the Spray cooling vacuum exhaust device and the multi-screw large area vacuum exhaust extruder are the core equipment. Compared with the normal exhaust device, the spray cooling vacuum exhaust device can increase the empty surface area of PET melt to 1000 times, while the multi-screw large area vacuum exhaust extruder can not only increase the surface area of PET melt, but also can achieve PET homogenization. These two devices combined with a powerful vacuum pump can fully remove the glycol in PET and improve the degree of polymerization of the melt. This process will promote the production of PET new molecule, finally achieve the purpose of increasing the intrinsic viscosity (IV) of PET.
Data terminal consultant system for Intelligent
Machine ACERETECH in the digital process Equipment maintenance includes functions such as automatic notifcation of planned maintenance of equipment, convenient and rapid formulation of work orders for equipment failure maintenance,and timely execution of maintenance and repair.
All steps of execution and processing are sent online and in real time with short messages to ensure efhcientmain tenance of equipment and reduce downtime.
Time, improve production efhciency,and ensure equipment utilization. Support data analysis and decision-making functions.
The data provided by the system can grasp the production operation indicators such as equipment failure rate in time.
The equipment maintenance data can be quickly analyzed and summarized, which is benefcial for management to make business decisions.
Company Profile
FAQ
YOU ARE WELCOME TO OUR FACTORY AT ANY TIME* ACERETECH is original manufacturer.
* If you interested in our products and we can fulfill your request , you may pay a visit to ACERETECH Factory.
* The meaning of visiting supplier, since seeing is believing, ACERETECH Machinery with own manufacture and developed& research team, we can send you engineers and make sure the high efficiency after-sales service.
SEE ACERETECH MACHINE HOW TO ENSURE THE QUALITY* In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
* Each component before assembly needs strict control by inspecting personnel.
* Each assembly is in charge by a master who has working experience for more than 15 years
* After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory.
THE AFTER-SALE SERVICE OF ACERETECH MACHINERY* After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
* After the commissioning, we will package the equipment by the standard export package for shipment.
* According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.
* Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.
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